Airless packaging in practice: One detail you shouldn't overlook
In cosmetic packaging, not every structural element is visible at first glance, yet many of them have a direct impact on how the entire system works. A good example is the small opening, or in some cases two openings, located at the bottom of an airless package. To the end user, it may look like an insignificant detail. For the packaging manufacturer and the cosmetic brand, however, it is a critical element that ensures the mechanism functions correctly.
How does airless packaging work?
Airless packaging is a precise dispensing system in which individual components must work together in a strictly defined way. A disruption in the operation of even one of them may affect the proper functioning of the entire mechanism.
The operating principle of airless packaging differs from that of a traditional closure with a dip tube. In conventional systems, the product is drawn from the bottom of the container through a tube, while air gradually enters the bottle. Airless packaging most commonly uses a piston mechanism: each time the pump is pressed, the piston moves upwards, pushing the product out.
This solution limits the formula’s contact with air, supports hygienic application and helps protect ingredients that are sensitive to oxidation. This is particularly important for creams, serums, emulsions and products containing active ingredients.
The air vent: a small element that enables the entire mechanism to move
The small opening at the bottom of an airless package serves as an air vent. Its purpose is to equalise the pressure in the space beneath the piston. When the pump dispenses the product, the piston must move upwards. For this movement to occur smoothly, air must be able to enter the space beneath the piston.
It is not a manufacturing defect, damage or an accidental feature. It is part of the structure that enables the piston to operate correctly. As long as the opening remains unobstructed, the system can dispense the product gradually and consistently. If it becomes blocked, the packaging no longer has the conditions required to function properly.
How can you avoid a mistake that may negatively affect the consumer experience?
One of the common mistakes made during product implementation is covering the air vent with a label, an information sticker, protective film or a decorative element. The problem may occur particularly when the bottom of the packaging is treated as an additional area for an ingredients list, batch number, code, legal information or graphic element.
This should be avoided in the case of airless packaging with an air vent at the bottom. Covering the opening may disrupt the movement of the piston, cause incorrect dispensing, create difficulties during the first use or completely stop the product from being dispensed, even though the formula is still present inside the packaging.
For the consumer, the result is clear: the packaging appears defective, unattractive or of poor quality. For the brand, this means a risk of complaints and a negative user experience from the very first interaction with the product.
Why is placing a label on the bottom of airless packaging a risky solution?
The bottom of a package is often used as an area for additional information, but in the case of airless packaging, it must be designed with particular care. If a specific model has an air vent in its base, the opening must not be covered under any circumstances.
In practice, it is worth following a simple rule: mandatory information, ingredient lists, codes and marketing messages should not be placed in an area where they could restrict the airflow through a technical opening. A safer solution is to apply the label to the body of the package or use direct printing, where technically possible.
At Polpak Packaging, we offer airless packaging with decoration tailored to the brand’s design. Direct printing provides greater control over the final appearance of the packaging, helps maintain a consistent visual identity and reduces the risk of accidentally covering structural components.
Not only airless packaging – where else can this mistake occur?
A similar risk also applies to cosmetic jars equipped with a piston mechanism. The Polpak Packaging range includes, among others, models from the JB 1555 and JB 1411 series. This solution is increasingly chosen by brands looking for packaging that combines the convenience of a traditional jar with a more hygienic and controlled method of application.
At the same time, it is a highly attractive packaging format that presents the product effectively and can help it stand out on the retail shelf.
It is important to remember that in this type of packaging, the piston must also have sufficient space to operate correctly. If technical components are accidentally blocked, the mechanism may operate less smoothly, which can quickly affect the consumer’s experience of using the product.
Discover our full range of cosmetic packaging
Well-chosen packaging should not only present the product attractively but also function correctly in everyday use. At Polpak Packaging, we support our customers in selecting solutions that showcase the product effectively, make proper application easier and minimise the risk of problems during use.
Are you planning a new product launch?
Explore our FULL RANGE OF COSMETIC PACKAGING and contact us.
We will present the available options and prepare a quotation for the selected models.
Other
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Definitely!
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The cone-shaped cap with an additional
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A small great thing!
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We have for you…
a beautiful
NEW PRODUCT
available on special order.
Vinegar, soap flakes, citric acid...
And, in addition, essential oils!
A short hint for those who don’t follow online eco-cleaning trends:
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It’s an age at which brave actions should be taken!
And that was the case!
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Corrugated and aluminum droppers with the 20/410 thread size!
Up to now, our clients have had at their disposal:
corrugated: 18/410, 18/415, 18/410 CRC and aluminum ones: 18/410, 18/415.
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Our contracts with companies rule out providing details as to which cosmetic is closed in our packaging. But we can sum up this year, indicating our sales hits!
What the most popular cosmetics of 2022 were closed in?!
that will change the way the client perceives your product!
For the better!
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An interview with Katarzyna Piątek, the head of the Polpak's packaging department.
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A reducer for a bottle closed with a dropper.
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We can assume that the world is crazy about environment protection. What would be more correct to say, however, is that the world was crazy when it didn’t think about it at all.
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For a long time now we have been on a kind of crusade for plastic, emphasizing its advantages and appreciating its unrivaled physical and chemical properties compared to other materials. Sometimes we felt like the devil's advocate, but the more research was conducted, the more studies were published, the bigger sense we saw in our work.
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And the latter, despite all adversities, is what all of us need mos
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Today, our reliability has been appreciated, so we have to overcome modesty and loudly as well as proudly say:
We are one of the “Forbes’ Diamonds 2022” winners!
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That stand will feature our both departments – the production of packaging lines and ours, i.e. closures for packaging and cosmetic packaging.
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We are really pleased that we had an opportunity to see our regular clients in a good shape and, first of all, in good health.
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What must happen, however, for them to be deemed such?
Recently, we have been forced to again raise the prices of our products.
We feel obliged to explain the reason for these changes.
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The very first product that comes to our minds when we think of a trigger sprayer is of course a window cleaner. It is used in households, offices and other public service places. Lately, the store shelves have been stocked with more and more different products closed in trigger sprayers.
Purchase decision are made by consumers as young as 3 or 4 years old! They are the main target groups of the online or TV ads played during the cartoons. Kids are also more susceptible to the store displays or creative points of sale.
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Polpak Sp. z o.o. joined the elite circle of companies awarded with the Business Gazelle title!
Does the outbreak of the pandemic relieve the businesses from the eco-responsibilities?
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Yellow and grey have been crowned the colours of 2021. The choice is not random: it reflects the lifestyle and mood prevailing in the current situation.
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In the first part we discussed some of the problems our traders have to deal with on a daily basis. We put it forward to share the knowledge and show you that some solutions must make not only for the visual effect, but firstly for the better functionality of the packaging with the specific medium and bottle.
From time to time we lift the veil of secrecy surrounding our company’s internal affairs. We write about our cool team of well-tuned members who love their jobs. This year we shared a few honest thoughts on our business branch which suffered many turmoils and swirls.
The history of the breakthrough inventions shows that scientists from different places researched a phenomenon or worked on a specific project at the same time, and then announced their revolutionary findings virtually simultaneously.
Since the Polpak Packaging department now also offers polyolefin shrink film (also called shrink wrap), we are able to not only deliver perfect packaging closures and complete cosmetic packaging, but also become the next chain in securing our Customers’ products.
The ever-growing amount of plastic contributes to its ever-worsening opinion.
Most of our world contains polymer elements and most of the eco-media coverage presents it in a negative light.
We, on the other hand, try to write not only about its phenomenon and versatility, but also the fact that if we take proper actions, we can prevent it from flooding the world.
Primum non nocere – first, do no harm!
Multithreading of eco-behaviours is incredibly elaborate. Attempts to create a perfect system that would reduce the amount of produced waste and simultaneously save water and minimise the carbon footprint, must be based on knowledge and, paradoxically, intuition, but first of all on common sense.
As cosmetic packaging and closures supplier we are a part of Polpak Sp. z o.o. Depending on different industry branches, the company is known for various products and services.
Coronavirus has frustrated our plans for this year. It has paralysed delivery times and forced organisers to cancel planned trade fairs.
Paradoxically, it has also strengthened our company’s values! Preaching nice and smooth slogans at calm times doesn’t require much effort.
Aluminium products are much appreciated in the packaging, food, cosmetic and industrial branches. This metal is light and easily processed, whereas products made from aluminium are relatively durable and practical.
What is it all about?
Why is one hard and transparent whereas another matt and flexible?
Why will we sleep very well on one while another will be bulletproof?
Less is more
All business branches and almost all people are in one way or another affected by the outbreak of the pandemic. Market analysts, psychologists and other experts prepare studies or speculations as to what and how has changed, how bad it is and how worse it is going to get.
Although at first glance the above motto may be a little baffling and one could wonder: 'What does that have to do with the price of tea in China?', there exists a deep connection between production and recycling.
Reduction of waste has long been a hot topic, discussed not only by the environmental organizations, but also politicians all over the world. The issue covers already existing waste, waste that is being introduced to the market, as well as future waste generation. Laws, directives and restrictions shed light on the problem and force entrepreneurs to take preventive measures in order to reduce to minimum the landfill sites that are scattered al
Over the centuries of the human existence on Earth, people’s needs have steadily increased. In ancient times, a fireplace, own cave, a piece of leather as clothing and hunting for wild animals was enough to survive. However, increased appetite, the desire for comfort and the need for an easier life were an impulse for ongoing improvements.
The very first and important stage of the recycling process is sorting waste at home. But what happens later?
Where does the waste end up and how does a PET bottle transform into a fleece sweatshirt?
The “zero waste” philosophy has recently gained great popularity. More and more followers try to live by its rules. We don’t fall behind either – we’ve already written about its multidimensionality and the fact that “zero waste” is not only about groceries and not wasting food, to which it is very often reduced. If it’s called a “philosophy”, it should apply to wider aspects of life and general lifestyle.
We often bring up the subject of ecology, sustainability, as well as care and respect for our planet. When we started introducing products made from plastic to the market, we took upon the responsibility to inform our customers and end-consumers how to deal with the packaging after use, once our products become waste.
May these Easter holidays fill your hearts with hope, faith and joy.
We wish you good health, peace and optimistic views on the future.
All the best,
Polpak Packaging Team
Aluminium can be processed an infinite number of times!
Aluminium is lightweight, which means it’s cheaper to transport!
Aluminium is solid and elegant, boosting edgy or vintage look!
Have a look at our 10 to 350 ml jars!
Starting on Monday, March 16th, we are joining the #StayHome campaign.
We are switching to remote working mode.
We will meet on 24-25 June at EXPO XXI centre in Warsaw!
We should always plan our holiday trips ahead. Not only our destination, but also items that we want to take with us!
In 2018 the Polish Ministry of Environment launched the electronic database on waste. The aim of the register is to control waste introduced to the market, its circulation and disposal.
POLPAK Sp. z o.o.
Kabrioletu 4
03-117 Warsaw
Poland
The new year is associated with new resolutions, plans and dreams that we wish to fulfil with a new beginning. Sadly, according to the statistics most of these exciting promises go up in flames already mid-January.
Even though December is the last month of the year, devoted to important summary of the past twelve months, it is also a promising beginning of the upcoming year. During this time international analytic companies publish the results of their research and set new trends for 2020.
Twisted!
According to the Internet wisdom “simple solutions are the simplest”. We truly believe it and our offer reflects it. We care for our customers, hence instead of complicating their decision-making process, we try to simplify it. Sometimes less is more and a narrow selection of the finest products is the key to success. Our long experience and sales analysis show that three types of bottle caps for white co
Light as a feather!
What comes to our minds when we think of chocolate mousse, meringue or Marshmallows? Lightness and treat for the palate. But foamy texture is not only desired in the kitchen – we also love it in cosmetics.
Meet the airless packaging and its magic!
No air, full functionality!
Not long ago we described essential functions of a packaging. It should mainly protect the cosmetic product, provide easy application, be appealing to the eye and eco-friendly.
ATTENTION!
The annual factory closedown is close by!
Special order products with longer lead times!
The turn of September and October was a very intense time since we visited the industry trade fairs in the country and abroad.
Autumn is for us the beginning of a new season that we’ve been diligently preparing for for a few months now. We’ve observed the market and analysed orders made by our customers. Therefore, we’ve decided to add 9 new products to our standard, permanent distribution.
Our favourite subject is of course… packaging.
It’s our passion, job, reality and entertainment.
From dusk till dawn our Polpak team members dose, pack, send packaging and receive new inventory. We send e-mails, make phone calls and gossip about one thing only.
Total look, also known as mono look, is a timeless elegance. It applies not only to clothing or interior design elements in mono-colours, but also to cosmetic packaging. Monochromatic designs are chic and tasteful, no matter the trends or passing fads.
Dressing tables full of multicoloured bottles, dispensers, sprayers or jars may be charming, but to truly bring out elegance, they should match the interior.
The beginning of the year brought new recycling rules – what used to be three different recycling receptacles have now become six.
According to a survey conducted by Kantar TNS on behalf of the ProKarton Foundation, Poles are paying less attention to sorting waste.
For many of us summer is the most beautiful season. High temperatures, long days and sunny mornings power us up and boost us with energy for action. Vitamin D, the sunshine vitamin, charges our batteries for the rest of the year.
Every year in June we join the CosmeticBusiness trade fair in Munich and present our products to the industry members from the Western Europe.
We are living in a time when information appears in an instant and it circles the world even faster. We are flooded by news coming from each and every direction, some of which is so-called 'fake news', i.e. untrue information, the purpose of which is to be sensational, cause outrage, controversy or generate traffic to the website on which it was published. It is up to us to separate truth from falsehood, because official refutation either does
Let‘s meet us on CosmeticBusiness - International trade fair of cosmetics supplying industry in Munich, Germany.
This spring trade fair in Warsaw is an opportunity every year to meet our regular customers, to get to know new companies and to establish interesting business contacts. It gives us an opportunity to present our new products and the entire spectrum of ways in which they can be modified, something that is of vital importance to us!
Let’s meet at the trade show in Warsaw!
On 2nd and 3rd April, the Warsaw exhibition and trade centre EXPO XXI is hosting another annual Packaging Innovations event. Our team will be waiting for you in the Green Hall at stand A11.
Another spring is around the corner, and we are all taking off our heavy clothes to be able to enjoy the sun, which is getting warmer every day.
Does all packaging have the chance of a second life?
We would like to thank all our Clients and Partners for their trust and we sincerely wish you a happy Christmas with your family.
In response to the countless discussions and books that address the present condition of our natural environment, all kinds of measures and solutions that address the problem are proposed, some of which do not even require much effort and can be implemented by just about anyone.
Minimalist lifestyle: what does zero waste mean?
The pollution of our oceans, seas, rivers and forests is a topic that each of us encounters daily. Despite how much the issue is discussed, the countless conversations and conferences on it, it is still difficult to deal with it effectively. So, it is worth stressing how crucial it is that absolutely every single inhabitant of our planet is committed to tackling it. The every day choices and decisions of each individual not only have specific
Autumn is always a busy time in the packaging business, with numerous industry events to attend. This year is no different. Those interested in cosmetics packaging products and closures are in for a treat with a number of important events, where they will be able to see the latest and the most innovative developments in the field
A major part of it is plastic and unfortunately a lot of it is still stored in landfills. Recycling and ecology are recently one of the main topics discussed internationally, primarily because of the fact that waste production is a growing issue. How does that all relate to packaging products? Has the present situation been caused by plastics as such, or is the consumers' missing awareness to blame?
Packaging products suitable for pharmacy shelves
Protection, safety, hygiene of application – these are the essential features of a good packaging product
“Fine feathers make fine birds”, or fashion and trends in packaging design.
Have you checked out the new products in our permanent range yet?
Polpak Packaging invites you to CosmeticBusiness 2018!
Thank you for participating in Packaging Innovations fair!
Airless packaging solutions for special assignments.
We would like to invite you to the Packaging Innovations International Trade Show.
Airless packaging – calculating the print area.
We are expanding the range of products available on stock.
How to measure the dip tube length with a ruler – quickly and simply.
From the series: A little „know-how” – How to choose an optimum dosing mechanism for the product?
Big possibilities of a small packaging closure.
A little bit of 'know-how' - What kind of tube should be used in packaging?
Interesting application of closures and packaging in food industry.
Already in the second half of October new products will appear in regular distribution in Polpak Packaging. This time we are offering you two new models of trigger sprayers and one model of foam sprayer.
Danish Beauty Award 2017 - packaging and cosmetics nominated for an award!!!
Made for each other – how to choose the packaging for a cosmetic product?
Natural, ecological and innovative cosmetics – current trend in cosmetic industry.
Thank you for visiting Polpak Packaging at the Cosmetic Business fair!
New products from Polpak Packaging on Cosmetic Business fair 2017!